The longer we have reached into it, the more extensive the project of building two cars has turned out to be. Right now there are a lot of things going on simultaneously, and we thought we might show you a few of the things happening.
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Preparations
As you might have read in our last post, the Baldos II is heading down to Monaco to participate in a conference regarding environmentally friendly technology. And since His Serene Highness Prince Albert II of Monaco himself is participating, we had to shape it up a bit. Baldos II is right now under reconstruction (we’re up to beat the 152.2 km/liter that we’ve already accomplished) so we had to do some modifications for it to look more as a car than parts of a car. We had some issues with the ignition module and the free wheel, but most of it was fixed during the week.
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Design
The design and manufacture of the prototype, Baldos ‘X’, is also moving forward. Since air resistance is one of the primary concerns when building a prototype, we designed the chassis as small as possible. This means, on the other hand, that there’s not too much room for other systems; like the wheel suspension, driver’s controls, driver’s seat and the driver herself.
We printed a model of the vehicle on a piece of cardboard, and both Janne and Christophe ended up lying on the floor, on top of the cardboard, trying to see where to squeeze everything in. Our primary choice of driver, Stina, has a slender figure and she probably won’t have any trouble fitting in. Janne, our reserve driver, is a tougher case – as a final resort we might modify him to fit in the car instead of the reverse.
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CNC
Janne is also involved in producing parts in the CNC-machine. For those of you not familiar with the system, CNC stands for Computer Numerical Controlled and refers to a computerized production system used by many factories over the world. The system has some clear benefits – you can use several kinds of tools in a single machine and get a lot higher tolerance levels on your parts than if you did it by hand – but it takes a lot of time to learn, and a simple mistake in the programming might imply doing it all over again. Fortunately the results have been promising so far; the stator (designed and manufactured by Joakim) for example will make a valuable contribution to the electrical motor.
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Lastly, we had an addition to the Team; Fredrik has joined us! He has already been working on the new ignition module for the engines and will continue to supply us with his programming expertise in the future as well. Welcome to Team Baldos, Fredrik!
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